Reliability Centered Maintenance (RCM) is a vital tool for any industry that relies on a fleet of vehicles or machinery as the basis of its operation. The technology identifies ways that machinery or vehicles can fail. It also provides preventive maintenance strategies.
An effective RCM program assists companies in avoiding major failures that can negatively impact their operations. The ultimate goal is to keep assets running smoothly and increase longevity. If the asset requires replacement, reliability maintenance helps predict the best time to replace the item.
Are you wondering what type of maintenance is right for your equipment? Keep reading for seven benefits of reliability-centered maintenance.
1. Reliability-Centered Maintenance Improves Performance Outcomes
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Reliability Centered Maintenance works alongside the four major types of maintenance.
- Corrective
- Interval (PM)
- CBM
- Risk-based
When establishing RCM programs, you must understand that each piece of machinery or asset will have unique performance standards. Your teams must create an RCM plan to address maintenance needs and schedules.
The goal is to have a system to manage assets and improve their overall efficiency.
2. Reduce Maintenance Costs
When your company has a sound maintenance schedule that’s adhered to, you’ll reduce maintenance costs. RCM strategies are designed to help business owners see a greater return on investment when they focus on equipment maintenance.
For example, changing the oil at the recommended intervals reduces the chance of engine failure. The cost of oil and filters is less expensive than replacing an engine or buying a new truck.
3. Productivity Increases
Implementing reliability maintenance plans increases productivity. A major malfunction in vital equipment can bring your operations to a halt. With the proper equipment maintenance schedule, you reduce failures.
When your operations and maintenance team members see the company implementing changes to help them become successful, they’ll take more pride in their roles.
4. Knowing When to Replace Assets
It’s natural to want to hold on to an asset that is still performing. With reliability-centered maintenance, you get analytical data that allows you to make informed decisions.
Weigh the pros and cons of what it costs to maintain the equipment vs. replacing it.
5. Decrease Asset Failures
There is no way to eliminate asset failures. However, you can decrease equipment failure by following established protocols with a maintenance schedule backed by the best technology.
6. Real-time Analytical Data
By investing in a Computerized Maintenance Management System(CMMS), you can track your equipment maintenance and costs in real-time. It also allows you to measure the effectiveness of your RCM program.
7. Maintaining Information
Having a system to maintain information on your reliability maintenance can save you time and money. Companies that fail to maintain proper records lose valuable knowledge when a key employee leaves the company. RCM allows you to track records, performance, and maintenance policies in a central location.
Are You Ready for RCM?
Reliability Centered Maintenance doesn’t just impact your internal team. It can also impact your clients. Give your operations a huge boost by implementing reliability maintenance.
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